FOAM INSERT FOR DJI AVATA – SUITS NANUK 925

Designed for the DJI Avata Drone System

This replacement foam insert is designed specifically for the NANUK 925 case and supports a complete DJI Avata drone setup. The layout accommodates the DJI Avata drone itself along with DJI Goggles 2 or DJI FPV Goggles, allowing the main flight equipment to sit securely in compartments. Additional space is provided for up to four DJI Avata Intelligent Flight Batteries, the Motion Controller, an FPV RC 2 controller or other accessories, spare propellers, eyeglass frames for the goggles, and a battery charging hub.

Drone operators in the film and broadcasting industry often carry multiple accessories with their equipment, which can quickly turn a case interior into a small puzzle if everything is simply placed inside without structure. This insert helps avoid that situation by providing clearly defined storage positions that make it obvious where each item belongs.

While this insert is designed around the DJI Avata system, many compact FPV drone kits share similar shapes and accessory layouts. Equipment from other brands with similar dimensions may also fit with minor adjustments to the foam if required. The overall goal is simple: turn the NANUK 925 into a dedicated drone transport case that keeps everything organized and easy to manage.

Precision Manufacturing and Quality Control

The foam used for this insert is a high-quality closed-cell protective foam designed for equipment storage. This type of foam offers good structural integrity while remaining light enough for portable cases. The material absorbs impacts and helps prevent equipment from shifting during transport, which is exactly what you want when your drone kit is traveling between locations.

Each insert is manufactured using CNC cutting machines that precisely carve the compartments based on the design layout. CNC cutting ensures the shapes remain consistent across production runs, so every insert follows the same dimensional tolerances. When the drone, controllers, batteries, and accessories are placed inside, the fit is clean and deliberate rather than approximate.

Once the foam sections are cut, they move through a manual assembly stage. Experienced technicians inspect the pieces, align the layers, and assemble the finished insert before it goes through a quality control check. This process helps ensure the finished product meets consistent standards and that the cutouts match the intended equipment layout.

The insert also includes eggshell foam for the lid of the case. When the NANUK 925 case is closed, this top foam gently presses down over the equipment, helping keep everything stable inside the compartments during movement or transport.

Organized Storage for Drone Gear and Accessories

The main advantage of a custom foam insert is organization. Instead of stacking equipment loosely inside a case, each item sits in its own cutout. For a DJI Avata kit, that means the drone body, goggles, controllers, and batteries can all be stored in clearly defined positions.

The drone compartment is shaped to hold the DJI Avata securely while protecting its frame and propeller guards. Nearby compartments accommodate the goggles and controllers, making it easy to set up your equipment quickly once you arrive on location. Dedicated battery slots allow you to carry multiple flight batteries in an orderly layout rather than having them scattered around the case.

There is also space allocated for the battery charging hub, spare propellers, cables, and small accessories. These items tend to be the easiest pieces to lose inside a case, so giving them dedicated storage makes a noticeable difference when packing up after a long filming session.

The result is a case interior that stays tidy even after repeated use. When you open the NANUK 925, everything is visible at a glance. The drone operator can immediately see which batteries are available, where the controllers are located, and whether any components are missing before heading to the next shoot.

For professionals working in film and broadcasting, equipment organization often saves more time than people expect. Instead of spending several minutes digging through a case looking for cables or controllers, everything already has a defined place. The foam insert quietly does its job in the background—keeping the equipment protected, organized, and ready for the next flight.