Custom Foam Inserts
Design & Manufacturing
Foam Insert Design Process
Custom Foam Inserts & Cases
Armor Cases custom foam inserts and protective cases are designed to keep your equipment safe and organized. Each insert is precisely cut to match your gear using advanced 3D scanning and CNC technology.
3D Scanning
By investing in the latest handheld laser scanners, we are able to achieve high accuracy and efficiency in obtaining 3D measurements of various products.
| Accuracy | 0.05mm |
|---|---|
| Maximum Product Size | 1000x50X50MM |
| Minimum Turn Around | 30minutes |
We save 3D shapes into .stl files for foam insert design using SolidWorks or AutoCAD
Precision Manufacturing of Foam Inserts
CNC routers are utilized to accurately produce these foam inserts once designs are confirmed. We stock mainly EVA and EPE foam at our Auburn workshop for small and urgent orders. Our Guangzhou workshop is able to mass produce foam inserts with more choices on foam type and color.
Depending on the design, we may also mass produce them using mold cutting. In this case, a mold cutting blade is custom-made to the shape as per design. It will then be used to produce the required cutout with much higher efficiency than CNC routing.
Precision Protection for Your Gear
Why Choose Armor?
When you choose Armor Cases, you're not just buying a product you're investing in protection, reliability, and long-term value. We stand by our promise: Built to Protect. And we back it up with world-class design, premium materials, and a commitment to excellence that spans continents.